At our factory, quality control begins at the source – the raw material. The rubber tiles on the market are basically made from recycled rubber tire, but unlike many suppliers who rely on third-party recycled rubber tire materials, we process and treat the rubber material ourselves to ensure unparalleled purity and consistency. This vertical integration allows us to meticulously clean and process the rubber, eliminating impurities such as fabric fibers, steel wires and other impurities that often plague low-quality products.
By controlling the entire recycling process, we ensure that rubber granules meet strict cleaning standards before entering production. Each batch is thoroughly tested for composition, durability and safety. This commitment to high-quality raw materials translates into premium rubber tiles that are free of defects, odors, and structural flaws.
Our self-sufficient production methods not only improve product performance, but also support sustainable production by responsibly reusing scrap tires.
Quality assurance is carried out at every stage of our production through a rigorous system of on-site inspections. Our standardized inspections include production process inspection, patrol inspection, random inspection and pre-shipment inspection. At each production step, trained technicians inspect for consistency in size, density, and appearance.
Regular inspections identify potential deviations early, while random sampling ensures unbiased quality control from batch to batch. Each rubber tile undergoes a final inspection before leaving the factory to confirm compliance with technical specifications and customer requirements. This multi-layered inspection framework minimizes defects and ensures that only products that meet our high standards reach the market.
Our products are rigorously tested and certified by internationally accredited laboratories to meet all required performance and safety standards, including slip resistance and fire ratings. This certification validates our manufacturing formula and process. Due to our fully integrated production and strict raw material control, we maintain exceptional batch-to-batch consistency. Once certified, we guarantee that every product we manufacture upholds the same performance standards, ensured through our continuous internal monitoring and replication of standard test methods on-site.
Instead of relying solely on post-production batch testing, we embed quality assurance directly into our manufacturing process. Our technicians perform continuous checks using calibrated equipment to monitor critical performance indicators like thickness, density, and dimensional stability in real-time. This proactive approach allows us to identify and correct any process variations immediately, ensuring that the certified quality is built into every tile from the start, guaranteeing long-term reliability and compliance.
Our quality control system is a dynamic process that thrives on continuous improvement. Data collected from every inspection and test are systematically recorded and analyzed. This allows us to identify trends, pinpoint root causes of any potential issues, and implement effective corrective actions proactively. We foster a culture of quality where feedback from the production line is directly used to refine our processes, ensuring that our quality standards are not just maintained but consistently elevated over time.
PHONE: 0086 532 8769 9025
EMAIL: manager@todoflooring.com