Generally, rubber anti-slip mats come in a standard length of 10 meters, with a maximum option of 50 meters per roll. For such large-volume roll products, maintaining integrity during long ocean voyages—characterized by humidity and prolonged stacking—and ensuring stable performance during long-term storage are critical industry challenges.
As a key accessory for enhancing on-site safety, rubber anti-slip mats are widely applied in kitchens, bathrooms, workshops, vehicle cargo areas and other scenarios. Traditional sheet packaging has long been plagued by drawbacks such as large storage space occupation, easy deformation during transit and cumbersome cutting adaptation, which hinder large-scale application and user experience improvement.
Roll packaging has emerged as a revolutionary alternative, and Qingdao Todo Rubber Co., Ltd. has tailored a four-step packaging solution to address the challenges of long-haul ocean transportation and extended storage for roll-packed anti-slip mats.
Step 1：Reinforced core packaging.
The foundation of the system begins with a sturdy, reinforced core structure.
Using high-density cardboard or composite materials with internal reinforcement, the roll core maintains its structural integrity even under the weight of multiple stacked rolls.
This prevents deformation during handling, stacking, and the constant motion experienced during sea transport.
Step 2: Automated sorting and packaging technology further enhances packaging precision.
By leveraging professional machinery for separate loading and bundling, Todo Rubber ensures each roll is neatly formed with uniform tension and consistent roll diameter.
Compared with manual packaging, this automated process eliminates irregularities that may lead to friction damage or shifting during transit, laying a solid foundation for subsequent protection steps.
Step 3: Customizable outer plastic bag packaging.
A durable white plastic outer bag provides additional protection against abrasion, dust, and environmental elements.
The packaging is customizable with different colors for branding purposes or to indicate product specifications.
The outer layer is sealed with reinforced tape and includes product information labels for easy identification.
Step 4: Palletized container loading.
Prior to container loading, rolls are systematically arranged and secured on standardized pallets. This palletization system ensures:
• Stable Stacking: Multiple pallets can be safely stacked within containers
• Forklift Compatibility: Standard pallet dimensions allow for efficient handling
• Load Securement: Strapping and corner protectors prevent movement during transport
•Space Optimization: Maximized container utilization reduces shipping costs
